Product Description
Hot Sale High Precision 160mm Series Planetary Gearbox for Servo Motor
Product Description
The high-precision planetary gearbox adopts spur gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of large torsional rigidity and large output torque. The backlash of the ZDE series is less than 8 arc.min and the reduction ratio covers 3~512K.
The Product Advantages of Planetary Gearbox:
1.Flexible structure design, in line with various working conditions.
2.Ring gear processing technology: Using internal gear slotting machine and hobbing machine; the precision of ring gear after processing can reach GB7.
3.Hardened gear secondary scraping technology: secondary high-speed dry cutting of gear eliminates gear deformation caused by heat treatment. Gear accuracy can reach GB6.
4.Reliable backlash testing.
How to Read:
160ZDE 20 ( ) (S) -750 T1
a b c d e f g
| a | Frame Size | 160= 160mm |
| b | Series code:ZDE | Roud mounting flange series |
| c | Reduction Ratio | Single Stage: 3,4,5,8,10; Two Stages: 9,12,15,16,20,25,32,40,64; Three Stages: 60,80,100,120,160,200,256,320,512. |
| d | Backlash | Single Stage: 12 arc.min; Two Stages: 15 arc.min; Third Stages: 18 arc.min |
| e | Input shaft type | S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.); S1: Locking with locking ring (Regardless whether the motor with keyway can use it.); S2: Locking with keyway (Input shaft with key); K: With keyway; A: Other types (Please contact with us) |
| f | Applicable servo motor power (W),Please contact us for specific power | |
| g | Please contact us for the mouting type of the flange | |
Spesifications
| Product Type | Unit | Number Of Stage | Reduction Ratio | 160ZDE |
| Rated Output Torque | N.M | 1 | 3 | 400 |
| 4 | 450 | |||
| 5 | 450 | |||
| 8 | 400 | |||
| 10 | 305 | |||
| 2 | 9 | / | ||
| 12 | 700 | |||
| 15 | 700 | |||
| 16 | 800 | |||
| 20 | 800 | |||
| 25 | 700 | |||
| 32 | 800 | |||
| 40 | 700 | |||
| 64 | 400 | |||
| Max radial torque | N | / | / | 6000 |
| Max Axial torque | / | / | 3000 | |
| Full Load Efficiency | % | 1 | / | 96 |
| 2 | / | 94 | ||
| 3 | / | 90 | ||
| Backlash | arc.min | 1 | / | <8 |
| 2 | / | <12 |
Demensions(Unit: mm):
| Product type | No. of stage | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 160ZDE | 1 | 291 | 104 | 87 | 80 | 70 | 5 | 5 | Φ40H7 | Φ55 | Φ130H7 | Φ160 | Φ145 |
| 2 | 340.5 | 153.5 | |||||||||||
| 1,2 | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| 12 | 43 | M12X20 | M12X25 | 99 | 79 | 10 | Φ200 | Φ114.3G7 | ≤Φ35G7 | M12X25 | 175 |
Detailed Photos
Mechanism
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified
Certifications
packaging
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
4. Doyou sell motors?
We have stable motor suppliers who have been coperating with us for a long-time. They can provide motors
with high quality.
|
US $50-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Planetary |
| Gear Shape: | Spur |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| a | Frame Size | 160= 160mm |
| b | Series code:ZDE | Roud mounting flange series |
| c | Reduction Ratio | Single Stage: 3,4,5,8,10; Two Stages: 9,12,15,16,20,25,32,40,64; Three Stages: 60,80,100,120,160,200,256,320,512. |
| d | Backlash | Single Stage: 12 arc.min; Two Stages: 15 arc.min; Third Stages: 18 arc.min |
| e | Input shaft type | S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.); S1: Locking with locking ring (Regardless whether the motor with keyway can use it.); S2: Locking with keyway (Input shaft with key); K: With keyway; A: Other types (Please contact with us) |
| f | Applicable servo motor power (W),Please contact us for specific power | |
| g | Please contact us for the mouting type of the flange | |
###
| Product Type | Unit | Number Of Stage | Reduction Ratio | 160ZDE |
| Rated Output Torque | N.M | 1 | 3 | 400 |
| 4 | 450 | |||
| 5 | 450 | |||
| 8 | 400 | |||
| 10 | 305 | |||
| 2 | 9 | / | ||
| 12 | 700 | |||
| 15 | 700 | |||
| 16 | 800 | |||
| 20 | 800 | |||
| 25 | 700 | |||
| 32 | 800 | |||
| 40 | 700 | |||
| 64 | 400 | |||
| Max radial torque | N | / | / | 6000 |
| Max Axial torque | / | / | 3000 | |
| Full Load Efficiency | % | 1 | / | 96 |
| 2 | / | 94 | ||
| 3 | / | 90 | ||
| Backlash | arc.min | 1 | / | <8 |
| 2 | / | <12 |
###
| Product type | No. of stage | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 160ZDE | 1 | 291 | 104 | 87 | 80 | 70 | 5 | 5 | Φ40H7 | Φ55 | Φ130H7 | Φ160 | Φ145 |
| 2 | 340.5 | 153.5 | |||||||||||
| 1,2 | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| 12 | 43 | M12X20 | M12X25 | 99 | 79 | 10 | Φ200 | Φ114.3G7 | ≤Φ35G7 | M12X25 | 175 |
|
US $50-3,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Planetary |
| Gear Shape: | Spur |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| a | Frame Size | 160= 160mm |
| b | Series code:ZDE | Roud mounting flange series |
| c | Reduction Ratio | Single Stage: 3,4,5,8,10; Two Stages: 9,12,15,16,20,25,32,40,64; Three Stages: 60,80,100,120,160,200,256,320,512. |
| d | Backlash | Single Stage: 12 arc.min; Two Stages: 15 arc.min; Third Stages: 18 arc.min |
| e | Input shaft type | S: 0ver locking (Omission) (Regardless whether the motor with kevwav can use it.); S1: Locking with locking ring (Regardless whether the motor with keyway can use it.); S2: Locking with keyway (Input shaft with key); K: With keyway; A: Other types (Please contact with us) |
| f | Applicable servo motor power (W),Please contact us for specific power | |
| g | Please contact us for the mouting type of the flange | |
###
| Product Type | Unit | Number Of Stage | Reduction Ratio | 160ZDE |
| Rated Output Torque | N.M | 1 | 3 | 400 |
| 4 | 450 | |||
| 5 | 450 | |||
| 8 | 400 | |||
| 10 | 305 | |||
| 2 | 9 | / | ||
| 12 | 700 | |||
| 15 | 700 | |||
| 16 | 800 | |||
| 20 | 800 | |||
| 25 | 700 | |||
| 32 | 800 | |||
| 40 | 700 | |||
| 64 | 400 | |||
| Max radial torque | N | / | / | 6000 |
| Max Axial torque | / | / | 3000 | |
| Full Load Efficiency | % | 1 | / | 96 |
| 2 | / | 94 | ||
| 3 | / | 90 | ||
| Backlash | arc.min | 1 | / | <8 |
| 2 | / | <12 |
###
| Product type | No. of stage | LI | L3 | L4 | L5 | L6 | L7 | L8 | D4 | D5 | D6 | D7 | D8 |
| 160ZDE | 1 | 291 | 104 | 87 | 80 | 70 | 5 | 5 | Φ40H7 | Φ55 | Φ130H7 | Φ160 | Φ145 |
| 2 | 340.5 | 153.5 | |||||||||||
| 1,2 | B1 | H1 | G2 | G3 | L2 | L9 | L10 | D1 | D2 | D3 | G1 | Q3 | |
| 12 | 43 | M12X20 | M12X25 | 99 | 79 | 10 | Φ200 | Φ114.3G7 | ≤Φ35G7 | M12X25 | 175 |
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by czh 2022-11-24